For Ukraine steel producers - hit by margin declines of more
than 80 percent in 2009, order books measured in weeks and no
lasting rebound likely through 2010 - the situation is shaping up
as a classic case of only the strongest surviving. But that doesn't
necessarily mean the biggest. Rather, it means those that create
the best strategy to weather the current crisis - and emerge
stronger than before.
While a host of factors is working to improve the situation -
everything from the Hryvna devaluation to corporate
cost-cutting initiatives to salary and capacity reductions - there
is a challenging road ahead. Even as they struggle to improve their
medium-term cost position, producers need to worry about likely
changes in subsidy policy by the Chinese government or a possible
devaluation of the rouble. And since Ukraine's steel makers
supply mostly lower-end, low-value products compared with their
world rivals, plummeting demand is likely to hasten the industry's
consolidation. Companies that emerge will be those that build
a new business model, and in a hurry. The key elements of such a
new model entail investments in higher quality (therefore
higher-value) products, new and more flexible capabilities and
closer ties with ever more-demanding customers.
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Industrial Machinery
The trouble is, instead of strategically changing their way of
doing business, most Ukraine players are primarily dealing with the
devastating downturn by cutting costs. It's the right move, but
given the circumstances is not sustainable.
To see the future of Ukraine's steel industry - and what it will
take to come out on top - consider what happened during the
rapid consolidation of the steel industry in Germany in the
1990s. ThyssenKrupp emerged as a survivor and it is thriving.
The reason? Through its focus on specialty products it is able to
generate up to 35 percent more revenue per ton than Arcelor-Mittal,
the world's largest steel company. Similar changes happened in the
U.S. U.S. Steel, once the "sick man" of that country's steel
industry, jumped to a leadership role in USA by developing
higher-margin products for key customers, creating newer
technologies, and by strategically slashing operating costs and
redundant capabilities.
Ukrainian steel companies looking to replicate this success in
the face of the growing crisis should focus their efforts on three
areas:
The first strategic task is to integrate production facilities
to ensure quality. In the early 1990s, USX-U.S. Steel boosted
productivity by closing four of its seven plants. The moves paid
off by 1993 when the company was the lowest-cost fully integrated
steel producer in the United States. U.S. Steel also worked to
bring its quality up to par with foreign competitors, especially
the Japanese, by forging joint ventures with such companies as Kobe
Steel - and by upgrading its facilities to industry benchmark
standards.
The second entails aligning these integrated operations on the
right customers. This is accomplished by improving key account
management and developing value-added products. Just 15 years ago,
Germany's Thyssen announced a 994 million (DM) loss. Yet by 1995 -
after a merger with Krupp's stainless steel division - that new
entity had become the largest stainless producer in the world and
the irreplaceable partner of German and foreign car producers, with
revenues for the unit, alone, of 4.5 billion DM.
The final way is by attacking high costs at their root by
streamlining organizational structures and managing operating
complexity. In the 1990s, Wilbur L. Ross Jr., a buyer of distressed
assets, purchased America's bankrupt LTV Steel. He combined it with
Bethlehem and other old-line companies, creating International
Steel Group. He also revamped these organizations, taking
Bethlehem, for example, from eight layers of management to three.
Ross then sold International Steel to the Indian entrepreneur
Lakshmi Mittal for $4.5 billion in 2005.
If the past is any guide, this is how today's winners will also
emerge. For Ukraine steel executives, it's time to apply history's
lessons.