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Businesses seeking cheer this season should look to untapped value in their supply chains. Independent research shows the average company spends almost 10% on its supply chains-the sequence of activities that bring materials to manufacturers, take finished goods to retailers and move inventory onto shelves. And that's more than twice the outlay of the top supply-chain performers. To roll back inefficiencies and capture savings, company leaders should consider the following five New Year's resolutions: 1. Count the cost of inefficiency One large retailer we know had primarily tracked its out-of-stock rates. Within months of starting to log inventory turns, vendor performance, cash conversion cycles, and other indicators, the retailer was able to cut inventories substantially. The best performers—companies such as Wal-Mart, Ford Motor, and Dell Computer—quantify key performance indicators for their supply chains, setting targets that push them toward best-in-class status. And they report rapid payback—often in a matter of weeks. That payoff can be impressive. Dell keeps less than five days of inventory, compared to almost five times that at Compaq Computer, and that's not counting product held by Compaq's resellers. One result: Dell gets at least a five percent cost advantage from buying parts later, since prices of many of those parts fall steadily as technology improves. 2. Make supply chain a talent center
3. Link rewards to the right metrics Incentives for executives need to lean towards enterprise-wide supply-chain metrics. For line managers, individual results are more important, but rewards for collaborating across functions count, too. Many high-performing companies also compensate staff who interact with suppliers and channel partners based on the success or failure of those third parties. 4. Put thought before technology These days, businesses are committing 10 cents of every IT dollar to supply-chain management software initiatives, hoping to shrink their warehouses, streamline logistics, sharpen forecasts, and pummel costs. Such spending is growing over 20% per year. Unfortunately, technology by itself is not the answer. Supply-chain software foul-ups have hurt some robust companies: in 1999, Whirlpool experienced big delays in appliance shipments; that same year, technology glitches at Hershey kept its candy off shelves at the worst possible time: Halloween. (The confectioner's board slashed top officers' bonuses a few months later.) Dell and Wal-Mart are avid users of IT, certainly, but their software doesn't differentiate their cost position. That distinction goes to their business processes, which harness technology. Moreover, research finds 80% of a company's supply-chain challenges can be met without new IT investments. 5. Look outside your four walls An example of how sharing brings benefits: a large electronics manufacturer allocates more of a scarce product to the distributors that share timely sales and forecast data. Top performers also find benefits in actively managing the demand end of the supply chain. Instead of using the typical intuitive approach to allocate product space, retailers, for example, can use new analytical tools that reveal in real time what items move and move profitably, and then assign space and set inventory based on product attractiveness. One retailer found that a more systematic allocation of space offered the potential for as much as a 20% reduction in store inventory, while improving service levels to the customer. So are there reasons for cheer in 2002? Absolutely. But few can afford to renege on their resolutions when supply chains worldwide still lock up billions of dollars of shareholder value. Wall Street already distinguishes between the businesses that view supply chains strategically and those that don't. Just ask Dell, still riding high above the S&P500.
Miles Cook and Roman Zeller co-direct Bain & Company's Supply Chain Management practice from Atlanta and Munich respectively. Philippe Hauguel leads Bain's European Technology& Telecom practice from the Paris office. |
